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All Products > All Products > Grinders > HYDRO Series In-Line/Open Channel Grinders > Item # 4-HYDRO-I-2416  
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Item # 4-HYDRO-I-2416, HYDRO Series 4-HYDRO-I-2416, 4400 Gallons Per Minute (gpm) Flow Rate In-Line Grinder


HYDRO Series 4-HYDRO-I-1812, 2700 Gallons Per Minute (gpm) Flow Rate In-Line Grinder

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The 4-HYDRO excels in wet applications. It's a powerful grinder for large sludge processing systems, or any applications with large flow. Industrial applications including fish/beef/poultry processing, petroleum, pulp and paper mills, chemical plants, oil sands processing and recycling plants.




Specifications  · Standard Dimensions  · Features  · Benefits  · Applications  · Seal Options  · Motor Options  · Cutters  · Custom Wall Frames  · Custom Channel Frames  · Smart Controllers  · Scrapers  · Extended Motor Shaft  · Monster Industrial Manhole (MIM)  · Note

Specifications

Flow Rate
4400 gpm
999 m³/h

Note for Flow Rate
0-2% solids

Pressure Drop
2.20 psi
0.15 bar

Approximate Net Weight1
1895 lb
860 kg

Model
In-Line
1 Weight includes grinder & motor only.


Standard Dimensions

Dimension A
76-3/4 in
1949 mm

Note for Dimension (A)
Drive dimensions are a maximum based on a unit with a 10 HP (7.5 kW) drive.

Dimension B
37-1/4 in
946 mm

Dimension C
43-1/4 in
1099 mm

Dimension D
15-1/16 in
382 mm

Dimension E
11 in
279 mm

Dimension F
19-3/8 in
492 mm

Pipeline Size
16 in
400 mm


Features

Dual Shafted Grinder

  • Slow-speed, high torque grinders handle food, rags, rocks, wood, wipes, clothing, plastics and other debris.
  • Capable of grinding a wider variety of solids than single shafted machines, macerators, or chopper pumps.

Compact and Efficient Design

  • Adapts to many applications with little or no modification.
  • HYDRO-IX Industrial Monster incorporate an easy to remove cutter cartridge.

Automated Monitoring and Controls

  • Auto load sensing and reversal, mechanism and optimize the grinder's performance.


Benefits

Powerful

  • Slow speed, high torque grinders easily shred tough solids to keep pipes and pumps flowing.

Flexible

  • A variety of standard and custom cutters are available to ensure a large variety of tough solids are cut down to size.

Equipment Protection

  • Protect pumps, Heat exchangers centrifuges and other critical equipment from costly clogs and damage from tough solids.

Lower Operating Cost

  • Clear pipes and pumps means shorter pump run cycles, lower maintenance costs and lower electrical costs.


Applications
  • Borehole drilling, oil sands processing, tank bottom cleaning.
  • Fats/Oil/Grease (FOG), food/beverage processing, animal and fish processing.
  • Biogas digesters, sludge, sewage and more.


Seal Options

Mechanical Seal Cartridge
Provides liquid protection of the shaft bearings for up to 90PSI (6 bar). No lubrication or flush water is required. The seal is used with the HYDRO series, pressurized pipe line or channel applications.

Flush Port Seal
Provides the greatest protection of the shaft bearings when aggressive media is involved in the process. Flush water is provided at the seal faces to wash away particles and destructive media increasing intervals between maintenance. This seal can be used in pressurized pipe line applications.


Motor Options

Motors

  • TEFC: Totally enclosed fan cooled electric.
  • XPFC: Explosion proof fan cooled electric.
  • XPNV: Exclusive electric immersible.
  • Hydraulic Drives available in: 2, 3, 5, 10 HP (1.5, 2.2, 3.7, 7.5 kW).

Hydraulic Power Packs

  • Available in 5, 10, 15 HP (3.7, 7.5, 11 kW)
  • Or, plug into an on-board hydraulic system using JWCE's control valve.


Cutters
  • 3, 7, 11, 13, and 23 tooth options.
  • 17-Tooth Serrated Wipes Ready™ Cutter. (Only available on 1, 3-HYDRO- "IX" & -"C" models)
  • Optional stainless steel cutters.


Custom Wall Frames
  • Stainless steel guide frames attach to pump station to make installation easier.
  • Frame is customized to fit each site and includes: guide rails, shredder support base, overflow bar racks and more.


Custom Channel Frames
  • Adapt grinders to fit any channel.
  • Guide rails for easy installation and maintenance.
  • Stainless Steel construction.


Smart Controllers
  • Load sensing control system automatically reverse to clear jams.
  • Standard: NEMA-4X FRP enclosure with 3-position switch and status indicators.
  • Optional: NEMA 4X stainless steel or NEMA 7 enclosures.
  • Customized control configurations for any installation.
  • UL and ULc registered.


Scrapers

Integrated steel scrapers increase throughput and help cutters clean-out faster. (Only available on 3, 4-HYDRO- "I" or -"C" models).


Extended Motor Shaft

Places motor above highest water level. Available in 1' (305 mm) increments. Maximum: 15' (4570 mm).


Monster Industrial Manhole (MIM)
  • Pre-fabricated fiberglass reinforced manhole with grinder.
  • Custom depth.
  • Hinged cover or H-20 traffic rated top.


Note

Note
In-Line unit typically installed prior to suction side of pump.
Consult factory for final analysis of application.


 MORE IMAGES 

·  Seal Options

·  Immersible Motors

·  Optional Hydraulic Motors with or without a Hydraulic Power Pack

·  Standard Electric Motors

·  7-Tooth Cutter

·  11-Tooth Cutter

·  13-Tooth Cutter

·  17-Tooth Cutter

·  Custom Wall Frames

·  Custom Channel Frame

·  Model PC2200 Standard Enclosure

·  Standard Scrapers (Optional)

·  Extended Motor Shaft

·  Pre-Fab Monster Industrial Manhole (MIM)

·  HYDRO Series In-Line Grinders (Easy to Remove Cartridges)

·  HYDRO Series In-Line Grinders (Easy to Remove Cartridges) - 2

·  HYDRO Series In-Line Grinders (Easy to Remove Cartridges) - 3


 DOWNLOADS 

Monster-Industrial-Hydro-Series PDF
(PDF, 1107KB)


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